New Large Puppet Stage

This is the new puppet stage that we will be using for the new Swazzle puppet shows, River Otter Circus, and Water Color. Swazzle's summer puppet show season begins in just over a week.

New Swazzle Stage

I just created a mock up for Swazzle's new puppet stage. This stage has four major playing areas. One on the left, one on the right, an optional shadow stage in the middle, and one out front (with the puppeteer visible). This stage will be impressive, colorful, and easier to set up than our current stage.

Puppet Stage 4.0

The new stage was different from any other because of the trunks. I worked with a representative from Encore Cases to design trunks based on our specific needs. I measured the inside of my car, and the dimensions of our previous stage to determine the size of the trunks. We came up with a design that called for one wheeled trunk and one non-wheeled trunk. For easy load in, the non-wheeled trunk would sit on the wheeled trunk.

The new trunks had two holes in the lid, and corresponding couplings inside. The fiberglass poles could slip into the holes and rest snugly in the coupling. The stage would be built from this sturdy vertical support. As in the previous stage the front and back were made from wooden curtain rods joined with PVC. The top sides were made from PVC which was lighter than the electrical conduit. The curtain was attached with velcro and then wrapped around the poles.

As an added benefit, these new trunks and painter poles gave us such a stable base that we used this design principle to make a larger school stage, and a smaller one trunk stage.

While we are still looking for ways to improv our set up, This new stage currently meets all of our requirements: It’s light weight, easy to unload, quick to set up, sturdy, and versatile.

Puppet Show Trunks 2.0

After years of experience we knew we needed a stage that was light weight, easy to unload, quick to set up, and trunks that were large and professional. We talked to different puppeteers, and got their recommendation - something I really appreciate about the puppet community is it’s willingness to share. Puppeteer Scott Land gave us two suggestions that led to our current stage. He recommend using fiberglass painter poles for the vertical support, and Encore Cases for custom trunks.

Puppet Show Trunks

How the you transport a puppet show is almost as important as the stage itself. The trunks you use give the client and the audience an impression of your skill and professionalism. When we first started out, we to packed our puppets in a card board box. When that broke we upgraded to plastic wheeled tubs.

The wheeled plastic tubs worked well enough, but they didn’t look professional, and they were too small to hold everything. At each show we would unload the trunks from the car, strap the stages pieces to the top of one trunk, strap the sound equipment to the top of the other trunk, and roll into the venue like The Grapes of Wrath. On various occasions the trunk wheels would break, or get caught on a door jam, and the stage would slip off. We needed a solution that would solve our trunk and stage problem.

Puppet Stage 3.0

We tried a PVC stage and a wood frame stage but we needed something better. As we designed our next stage, we addressed the short comings of our previous stages. The new stage would have to be sturdy, light weight, easy to set up, and take up less space.

The stage that came next was pretty good, and it lasted a long time. The whole thing was built on a hinged 2X4 frame that sat on the ground. The vertical poles were made from PVC (keeping in mind our first PVC stage, these poles were connected together with a bungy cord, like a tent pole). The play board and back support were made from wooden curtain rods, so they wouldn’t sag like PVC. The rods were connected with a PVC joint. The sides were made from metal electrical conduit - sturdy, but heavy.

This stage worked nicely, but after a couple of years, it began to break down. The real weakness was the wooden base. Eventually, the large wooden pegs that secured the vertical PVC poles began to break, the hinges on the wooden base came unscrewed, and the front and side 2X4s were no longer sitting squarely on the ground. The stage became very wobbly, and unstable.

The final blow for one stage came during our extended run at the Los Angles Zoo. Anita and a member of the zoo staff attempted to move the stage for a special event, and the whole base twisted and broke. We managed to tape it up for the rest of the run, but it forever lilted to one side. It was time for another puppet stage.

Frame Puppet Stage

After using PVC pipe to make a puppet stage, we wanted to something sturdier, and easier to set up. A couple of puppeteers in the San Francisco Bay Area Puppeteers Guild were using frame stages, so we gave it a try.

The frame stage was made from redwood panels that hinged and latched together. It was easy to set up, stable, and worked great for a while. With repeated use however some of the corners came undone, and we had to re-wood glue and staple them. Eventually, we added plywood corners to the frames, which made them stronger and heaver. The major drawback was this stage was its substantial foot print when it wasn’t set up - it took up a lot of space. On top of that, the hinged together wooden frames were cumbersome and brittle, and if we dropped the stack accidentally they would break.

Towards the end, the hinges came apart, the latches broke, and the screws were loose - the only thing holding it together was the curtain. Once we stared brining wood glue, staples and screws to each show, we new it was time for a new stage.

My First PVC Puppet Stage

My brother and I first started performing puppet shows professionally after attending the 1993 Puppeteers of America National Festival in San Francisco. We worked under the name The Johnson Brothers Puppets, and our first puppet show was The Wizard of Oz.

One of our early public performances was at the San Francisco Bay Area Puppeteers Guild annual Day of Puppetry in Children’s Fairyland, Oakland. At this event, Patrick and I debuted our brand new puppet stage. It was made from PVC pipe, and based on a design published in the puppetry festival hand book.

All of the pipes were measured and cut based on the specifications, and placed in a sturdy fabric sack. When show time rolled around, Patrick and I dumped out the poles and realized that we had insufficiently labeled them. We were faced with a pile of about twenty or so nearly identical white PVC pipes that could be assembled any number of ways - it looked like an over sized version of Pick Up Sticks.

It took a long time, but we managed to piece the stage together. After that show, we marked each pipe and connector with spray paint - red with a yellow dot, green with a red dot, etc. It was still complicated.

After doing a fair number of shows, we got pretty fast at setting up the stage - especially considering it’s complexity. That stage served us well, but we were ready to move on to something more streamlined and structurally sound.